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Commenced in January 2007 Frequency: Monthly Edition: International Publications Count: 29912


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6108
New Approach in Diagnostics Method for Milling Process using Envelope Analysis
Abstract:
This paper proposes a method to vibration analysis in order to on-line monitoring and predictive maintenance during the milling process. Adapting envelope method to diagnostics and the analysis for milling tool materials is an important contribution to the qualitative and quantitative characterization of milling capacity and a step by modeling the three-dimensional cutting process. An experimental protocol was designed and developed for the acquisition, processing and analyzing three-dimensional signal. The vibration envelope analysis is proposed to detect the cutting capacity of the tool with the optimization application of cutting parameters. The research is focused on Hilbert transform optimization to evaluate the dynamic behavior of the machine/ tool/workpiece.
Digital Object Identifier (DOI):

References:

[1] X. Li, "Flute breakage detection during end milling using Hilbert- Huang transform and smoothed nonlinear energy operator", International Journal of Machine Tools & Manufacture 47, 2007, pp. 1011-1020.
[2] Dragos┬© A. Axinte, Nabil Gindy, Kate Fox, Iker Unanue, "Process monitoring to assist the workpiece surface quality in machining", International Journal of Machine Tools & Manufacture 44, 2004, pp. 1091-1108.
[3] C. F. Bisu, P. Darnis, A. Gérard, J-Y Knevez, "Displacements analysis of self-excited vibrations in turning" International Journal of Advanced Manufacturing Technology, 44, (1-2) pp. 1-16, (2009), DOI : 10.1007/s00170-008-1815-8.
[4] C. F. Bisu, A. Gérard, J-Y Knevez, R. Laheurte, O. Cahuc, "Self-excited vibrations in turning : Forces torsor analysis" International Journal of Advanced Manufacturing Technology,. 44, (5-6) pp. 447-462, (2009). DOI : 10.1007/s00170-08-1850-5.
[5] B. Kilundu, X.Chiementin, J. Duez, D. Mba, "Cylostationary of acoustic emission (AE) for monitoring bearing defects", Mechanical systems and signal Processing 25, (6), pp. 2061-2072 (2011) DOI: 10.1016/j.ymssp.2011.01.020
[6] O. Cahuc, Ph. Darnis, A. Gérard, J-L. Battaglia, "Experimental and analytical balance sheet in turning applications", International Journal of Advanced Manufacturing Technology, 18, pp. 648-656, 2001.
[7] M. Lalanne, G. Ferraris, "Rotordynamics prediction in Engineerinf" Wiley, 2001.
[8] C. F.Bisu, M. Zapciu, A. Gérard, V. Vijelea, M. Anica," New approach of envelope dynamic analysis for milling process", Eighth International Conference on High Speed Machining, Metz, France, Dec. 8-10, 2010.
[9] R. Yan, R. X. Gao, "Multi-scale enveloping spectrogram for vibration analysis in bearing defect diagnosis", Tribology International 42, 2009, pp. 293-302.
[10] T.Kalvoda; Y.R. Hwang; "A cutter tool monitoring in machining process using Hilbert-Huang transform"; In: International Journal of Machine Tools and Manufacture, 50, (5), 2010, pp. 495-501.
[11] V. Gagnol, T-P. Le, P. Ray, "Modal identification of spindle-tool unit in high-speed machining", Mechanical Systems and Signal Processing, 25, (11), 2011, pp. 2388-2398, doi:10.1016/j.ymssp.2011.02.019.
[12] X. Wang, "Numerical Implementation of the Hilbert Transform", Thesis, University of Saskatchewan, Saskatoon, 2006.
[13] F. Girardin, "Etude de l-usinage de matériaux performants et surveillance de l-usinage", Institut National de Sciences Appliquées de Lyon, 2010.
[14] X.Chiementin, Localisation et quantification des sources vibratoires dans le cadre d'une maintenance préventive conditionnelle en vue de stabiliser le diagnostic et le suivi de l'endommagement des composants.
[15] C.F. Bisu, P. Darnis, A. Gérard, J-Y K-nevez, Displacements analysis of self-excited vibrations in turning International Journal of Advanced Manufacturing Technology, Springer London, 44, (1-2), pp. 1-16, 2009, (Online), DOI 10.1007/s00170-08-1815-8.
[16] O. Cahuc, J-Y. K-nevez, A. Gérard, P. Darnis, G. Albert, C. F. Bisu, C. Gérard, Self-excited vibrations in turning: cutting moment analysis, International Journal of Advanced Manufacturing Technology, 47, (1- 4), 2010, pp.217-225, (Online), DOI: 10.1007/s00170-009-2189-2.
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